Flow Meter K-Factor Calculator

Pulse-output flow meters such as turbines, vortex meters and gear meters send a fixed number of pulses per unit volume — the K-factor. It converts pulse frequency into flow rate and pulse count into totals, as explained in these flow meter K-factor calculations.

pulses/L
Hz
calculated
Type in any field to change it. Press × on a value to calculate that field instead.
05010015005101520Flow rate (L/min)Your value

Pulse frequency vs Flow rate (L/min) — other inputs held at your current values.

How to use the flow meter K-factor calculator

Enter the meter’s K-factor (pulses per litre) and either the flow rate or the measured pulse frequency. The other is calculated. Use it to set up a PLC counter, check a meter on the bench, or choose a frequency input range.

For more background, read Turndown Ratio in Flow Meters.

Flow meter K-factor formula

f (Hz) = K (pulses/L) × Q (L/s) Q = f ÷ K

Worked example

A small turbine meter with K = 450 pulses/L at 6 L/min:

  • Q = 6 ÷ 60 = 0.1 L/s
  • f = 450 × 0.1 = 45 Hz

At the maximum flow of 20 L/min the output reaches 150 Hz — check the PLC input can count that fast.

Totalising

Volume = pulse count ÷ K-factor. 9,000 pulses ÷ 450 = 20 litres.

K-factor examples

Meter type Typical K-factor
Small paddle-wheel sensor (DN15) 300–500 pulses/L
Turbine meter, DN25 50–150 pulses/L
Turbine meter, DN100 1–5 pulses/L
Positive displacement meter 1–100 pulses/L
Mag meter pulse output Configurable, e.g. 1 pulse per 10 L

Always use the calibrated K-factor printed on the meter certificate.

Units conversions

From To Multiply by
pulses/L pulses/US gal 3.785
pulses/L pulses/m³ 1,000
pulses/US gal pulses/L 0.2642

Linearity and the K-factor curve

A turbine meter’s K-factor is not perfectly constant; it varies with flow rate and viscosity. Calibration certificates often give K at several flow points. Many flow computers apply a linearisation table to correct for this.

Choosing the pulse output

Make sure the maximum pulse frequency is within the counter input’s limit, and the minimum gives enough resolution:

  • At maximum flow, frequency should be below the input’s maximum (for example 10 kHz).
  • At minimum flow, at least a few pulses per second gives a stable rate display.

Tips

  • Use the K-factor from the calibration certificate, not the nominal catalogue value.
  • K-factors drift slightly with viscosity and at very low flow. Many meters list a linear range where the K-factor holds within ±0.5%.
  • For long cable runs, use shielded cable and check the pulse output type (NPN, PNP, Namur or reed).

Frequently asked questions

What is a K-factor?

The number of pulses a meter sends for each unit of volume, such as 450 pulses per litre. It comes from the meter's calibration certificate.

How do I convert pulses per gallon to pulses per litre?

Divide pulses per US gallon by 3.785. A K-factor of 1,700 pulses/gal is about 449 pulses/L.

How do I count total volume?

Divide the total pulse count by the K-factor. 9,000 pulses at 450 pulses/L is 20 litres.

How do I find the K-factor of a flow meter?

Count the pulses while passing a known volume, then divide pulses by volume. Repeat at several flows for accuracy.

How do I convert pulses to total volume?

Total volume = total pulses ÷ K-factor.

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